文章來源(yuan):山東國資委(wei) 發(fa)布(bu)時間(jian):2014-03-06
山(shan)東鋼(gang)(gang)鐵集團萊鋼(gang)(gang)以(yi)(yi)深(shen)度挖潛提(ti)質(zhi)增(zeng)(zeng)效為主線,系統降本(ben)(ben)(ben)(ben)(ben),全力(li)(li)打造特鋼(gang)(gang)低(di)(di)(di)(di)(di)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)優(you)(you)勢,進(jin)(jin)一步(bu)拓展(zhan)產(chan)(chan)(chan)(chan)品盈利空間。2012年(nian)實(shi)(shi)現成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)挖潛2100萬元,在(zai)19項可比(bi)工(gong)(gong)序指(zhi)(zhi)標中(zhong),有(you)8項指(zhi)(zhi)標進(jin)(jin)入全國(guo)前10名。一是大力(li)(li)實(shi)(shi)施成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管控體系優(you)(you)化工(gong)(gong)程。對(dui)(dui)各(ge)項財務指(zhi)(zhi)標進(jin)(jin)行(xing)分解和(he)(he)責(ze)任(ren)落實(shi)(shi),設立(li)(li)質(zhi)量、銷售、用戶服務等成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指(zhi)(zhi)標,強化指(zhi)(zhi)標考核和(he)(he)數據分析;建立(li)(li)完善成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管控模型(xing),將(jiang)質(zhi)量成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、物流成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、客戶服務成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、隱性(xing)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)等納入成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)分析模型(xing),實(shi)(shi)現成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)結(jie)構(gou)性(xing)改(gai)進(jin)(jin);在(zai)車間單位設置成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指(zhi)(zhi)標預(yu)警(jing)線,使成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指(zhi)(zhi)標層(ceng)層(ceng)落實(shi)(shi)到各(ge)個(ge)生(sheng)產(chan)(chan)(chan)(chan)工(gong)(gong)序和(he)(he)班(ban)組(zu)(zu),實(shi)(shi)現了(le)(le)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管理(li)的(de)(de)全過程監控。二是大力(li)(li)實(shi)(shi)施降本(ben)(ben)(ben)(ben)(ben)增(zeng)(zeng)效攻關(guan)工(gong)(gong)程。實(shi)(shi)施包括營銷、產(chan)(chan)(chan)(chan)品研(yan)發(fa)、市場開(kai)發(fa)、生(sheng)產(chan)(chan)(chan)(chan)組(zu)(zu)織、技(ji)術(shu)(shu)創(chuang)新、節(jie)能(neng)環保等降本(ben)(ben)(ben)(ben)(ben)增(zeng)(zeng)效活(huo)動課題的(de)(de)研(yan)究,系統抓(zhua)好鋼(gang)(gang)鐵料消(xiao)(xiao)耗(hao)、成(cheng)(cheng)(cheng)材(cai)(cai)率(lv)、設備(bei)作業(ye)(ye)率(lv)等關(guan)鍵指(zhi)(zhi)標的(de)(de)攻關(guan),降低(di)(di)(di)(di)(di)生(sheng)產(chan)(chan)(chan)(chan)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)。通過對(dui)(dui)煉(lian)(lian)鋼(gang)(gang)工(gong)(gong)藝的(de)(de)系統研(yan)究和(he)(he)攻關(guan),石灰消(xiao)(xiao)耗(hao)降低(di)(di)(di)(di)(di)4kg/t,電爐綜(zong)合電耗(hao)降低(di)(di)(di)(di)(di)253kWh/t;實(shi)(shi)施轉爐“三(san)穩”技(ji)術(shu)(shu),有(you)效控制(zhi)鋼(gang)(gang)水“三(san)恒(heng)”指(zhi)(zhi)標,降低(di)(di)(di)(di)(di)了(le)(le)鋼(gang)(gang)鐵料和(he)(he)熔煉(lian)(lian)材(cai)(cai)料消(xiao)(xiao)耗(hao);連鑄(zhu)工(gong)(gong)序應用“三(san)優(you)(you)”集成(cheng)(cheng)(cheng)技(ji)術(shu)(shu),鋼(gang)(gang)水收得率(lv)穩定控制(zhi)在(zai)98%以(yi)(yi)上,采(cai)用中(zhong)間包異型(xing)鋼(gang)(gang)種優(you)(you)化和(he)(he)批量組(zu)(zu)合方式,每(mei)月降低(di)(di)(di)(di)(di)費用140萬元以(yi)(yi)上;軋(ya)材(cai)(cai)工(gong)(gong)序從提(ti)高產(chan)(chan)(chan)(chan)量、熱(re)(re)送熱(re)(re)裝率(lv)、產(chan)(chan)(chan)(chan)品成(cheng)(cheng)(cheng)材(cai)(cai)率(lv)、設備(bei)效率(lv)上做文章,軋(ya)鋼(gang)(gang)能(neng)耗(hao)降低(di)(di)(di)(di)(di)46kg/t。三(san)是大力(li)(li)實(shi)(shi)施工(gong)(gong)藝結(jie)構(gou)優(you)(you)化工(gong)(gong)程。針對(dui)(dui)制(zhi)約生(sheng)產(chan)(chan)(chan)(chan)任(ren)務、責(ze)任(ren)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)完成(cheng)(cheng)(cheng)的(de)(de)瓶頸問題,積極開(kai)展(zhan)工(gong)(gong)藝研(yan)究和(he)(he)技(ji)術(shu)(shu)攻關(guan),對(dui)(dui)生(sheng)產(chan)(chan)(chan)(chan)工(gong)(gong)藝進(jin)(jin)行(xing)持(chi)續優(you)(you)化提(ti)升(sheng),強化工(gong)(gong)藝過程控制(zhi),增(zeng)(zeng)強了(le)(le)工(gong)(gong)藝配(pei)套(tao)能(neng)力(li)(li);與行(xing)業(ye)(ye)先進(jin)(jin)技(ji)術(shu)(shu)進(jin)(jin)行(xing)對(dui)(dui)標提(ti)升(sheng),依(yi)靠(kao)科(ke)技(ji)進(jin)(jin)步(bu),挖掘深(shen)層(ceng)次的(de)(de)技(ji)術(shu)(shu)潛力(li)(li),持(chi)續優(you)(you)化工(gong)(gong)藝結(jie)構(gou)、產(chan)(chan)(chan)(chan)品結(jie)構(gou),開(kai)發(fa)具有(you)自主知(zhi)識產(chan)(chan)(chan)(chan)權(quan)的(de)(de)關(guan)鍵技(ji)術(shu)(shu),促進(jin)(jin)了(le)(le)綜(zong)合生(sheng)產(chan)(chan)(chan)(chan)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)的(de)(de)不(bu)斷降低(di)(di)(di)(di)(di)。