文章來源:規劃發展局 發布(bu)時(shi)間:2017-10-27
橋式抓(zhua)(zhua)斗(dou)卸(xie)船機(ji)(ji)是一種將煤炭、礦石等(deng)物料從海運(yun)船舶上接卸(xie)到碼頭(tou)的(de)(de)專用(yong)(yong)港口(kou)機(ji)(ji)械(xie),是廣(guang)泛應用(yong)(yong)于電廠、鋼廠和港口(kou)碼頭(tou)的(de)(de)核(he)心(xin)裝(zhuang)備(bei)(bei),屬于國(guo)家鼓勵發(fa)展(zhan)的(de)(de)重大技術裝(zhuang)備(bei)(bei)。國(guo)內橋式抓(zhua)(zhua)斗(dou)卸(xie)船機(ji)(ji)按其起重小(xiao)車形式,已經從自(zi)行小(xiao)車形式、主(zhu)(zhu)輔小(xiao)車形式,逐漸發(fa)展(zhan)到目前主(zhu)(zhu)流的(de)(de)機(ji)(ji)械(xie)差(cha)(cha)動(dong)四(si)卷筒形式。21世紀初,國(guo)外(wai)公(gong)司(si)率先向國(guo)際市場推出電氣差(cha)(cha)動(dong)四(si)卷筒抓(zhua)(zhua)斗(dou)卸(xie)船機(ji)(ji),采用(yong)(yong)先進的(de)(de)機(ji)(ji)械(xie)和電氣控制(zhi)技術,具有效率高、控制(zhi)平(ping)穩、自(zi)重輕、維(wei)修方(fang)(fang)便(bian)等(deng)優點,代表(biao)了抓(zhua)(zhua)斗(dou)卸(xie)船機(ji)(ji)的(de)(de)國(guo)際技術發(fa)展(zhan)方(fang)(fang)向。我國(guo)從2006年(nian)起從國(guo)外(wai)引進該(gai)設備(bei)(bei),但由于受到技術封鎖,導(dao)致設備(bei)(bei)價格(ge)高,后期(qi)維(wei)護成本大等(deng)。
為實(shi)(shi)(shi)現替代進口,中國華電(dian)(dian)圍繞四(si)卷筒抓(zhua)斗卸船(chuan)機(ji)(ji)關鍵技術(shu)(shu)(shu)開(kai)展技術(shu)(shu)(shu)攻(gong)關,取得重(zhong)大(da)技術(shu)(shu)(shu)突破(po)。一(yi)是首創卸船(chuan)機(ji)(ji)四(si)卷筒驅動(dong)(dong)(dong)(dong)及(ji)同(tong)步(bu)機(ji)(ji)構,使用電(dian)(dian)氣差動(dong)(dong)(dong)(dong)方法和同(tong)步(bu)離合裝置(zhi)實(shi)(shi)(shi)現抓(zhua)斗及(ji)起重(zhong)小車(che)的(de)精(jing)準運動(dong)(dong)(dong)(dong)控(kong)制。二是采用先進電(dian)(dian)氣調(diao)速(su)控(kong)制技術(shu)(shu)(shu)控(kong)制四(si)臺(tai)獨立卷筒,解(jie)決了(le)標(biao)準減速(su)器替代非(fei)標(biao)差動(dong)(dong)(dong)(dong)減速(su)器的(de)技術(shu)(shu)(shu)難題。三是通過(guo)(guo)四(si)臺(tai)電(dian)(dian)動(dong)(dong)(dong)(dong)機(ji)(ji)動(dong)(dong)(dong)(dong)態補(bu)償及(ji)跟隨運動(dong)(dong)(dong)(dong),實(shi)(shi)(shi)現抓(zhua)斗自動(dong)(dong)(dong)(dong)尋軌(gui)及(ji)防搖控(kong)制,解(jie)決了(le)手動(dong)(dong)(dong)(dong)操(cao)作勞動(dong)(dong)(dong)(dong)強度(du)大(da),抓(zhua)斗搖擺難以控(kong)制的(de)技術(shu)(shu)(shu)難題。四(si)是通過(guo)(guo)對高(gao)精(jing)度(du)傳感器采集的(de)鋼(gang)(gang)絲(si)繩張力信息進行(xing)分析,結合電(dian)(dian)機(ji)(ji)實(shi)(shi)(shi)時速(su)度(du)反饋(kui),實(shi)(shi)(shi)現四(si)臺(tai)電(dian)(dian)機(ji)(ji)速(su)度(du)動(dong)(dong)(dong)(dong)態調(diao)整,保(bao)證了(le)負載均衡,使得鋼(gang)(gang)絲(si)繩壽命延長一(yi)倍以上,節省(sheng)了(le)維護成(cheng)本。
該產(chan)品(pin)獲得發(fa)明專利(li)1項、實用(yong)(yong)新(xin)型專利(li)8項,被(bei)評為2015年北(bei)京(jing)市新(xin)技術新(xin)產(chan)品(pin)。該產(chan)品(pin)的成(cheng)(cheng)功研制和推廣應(ying)用(yong)(yong),打破了(le)國(guo)外公司對我國(guo)市場的技術封鎖和壟斷,大大降低了(le)國(guo)內用(yong)(yong)戶的設(she)備投資(zi)和使用(yong)(yong)成(cheng)(cheng)本,引領(ling)了(le)行業技術發(fa)展。

附圖:新(xin)一代四卷筒抓(zhua)斗卸船機